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Ultra precision machining The working principle of
Material removal: By various processing methods such as cutting, grinding, etching, etc., materials are removed to form the desired shape and structure
Deposition: Deposition of one or more layers of material on a substrate to construct micro mechanical structures
Lithography: Using photolithography technology to transfer a designed pattern onto a photosensitive material, and then transferring the pattern onto a substrate through etching or other methods
Micro molding: By using methods such as micro injection molding and micro die casting, materials are molded into tiny parts
Assembly: Assemble various micro mechanical components into a complete micro mechanical system
Ultra precision machining Advantages of
High-precision
Capable of achieving processing accuracy at the micrometer or even nanometer level. For example, in the manufacturing of microelectromechanical systems (MEMS) sensors, tiny structures can be precisely manufactured, such as the tiny cantilever beams in micro accelerometers, whose dimensional accuracy is crucial for the performance of the sensor. This high-precision machining can ensure the dimensional accuracy and shape accuracy of products at the micro scale, enabling micro mechanical products to meet various precision application requirements.
Miniaturization
High production efficiency
Multi functional integration
Good material adaptability
Ultra precision machining Material Science
Whether you need small batch production or large-scale production, we can provide it for you.
Metals
Aluminum has good electrical and thermal conductivity, and is used in interconnects of microcircuits and micro heat exchangers.
Non metallic materials
Aluminum oxide (Al ₂ O3): It has high hardness, high melting point, and good chemical stability. In micro machining, it is used to manufacture microstructures that are resistant to high temperatures and wear. For example, in micro cutting tools, alumina ceramic tools can be used to process materials with higher hardness and maintain good cutting performance in high temperature environments.
Silicon nitride (Si ∝ N ₄): Silicon nitride has excellent mechanical properties and chemical stability. Widely used in protective films for micro mechanical seals and micro sensors. It can prevent the external environment from corroding the internal structure of the sensor, and when used as a mechanical seal, it can withstand certain pressure and be wear-resistant.
Ultra precision machining surface treatment
The surface treatment after micro machining is mainly aimed at improving the surface properties of micro mechanical components. Due to the small size of micro mechanical components, surface quality has a significant impact on their performance. For example, in microsensors, good surface treatment can improve the sensitivity and stability of the sensor
Advantages of choosing Yuanyi Hardware
High quality supply chain
Fully and strictly control the quality of materials, accessories, and services provided by all cooperative suppliers. Ensure quality commitment from the source.
quality assurance
Guided by the highest industry standards, the product bottom line is not lower than the basic requirements of the industry. Fully and strictly implement ISO management requirements.
Fast delivery
Under the principle of "quality first, speed first", ensure that every batch of orders is delivered on time with quality and quantity. Meet or exceed customer expectations.
24/7 service
Service is not the end, but the beginning. Provide 24-hour continuous and effective service to all clients and their projects that we have collaborated with.
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